Optics-Electric-Thermal Integrated Module

KWCOB integrates optics, electronics and thermal management into a single module, achieving high power density with efficient heat dissipation and stable light output. This technology won the Best Product Design Award at the 11th Alighting Awards.

Key Advantages

  • Fully integrated optical-electrical-thermal design that minimizes interface thermal resistance
  • Supports continuous stable operation at kilowatt-level power
  • Modular structure for rapid matching with airport high-mast and terminal downlights
  • Validated through long-term aging tests supporting a 10-Year Lighting Program

Transparent New Ceramics Phosphor

KWCOB’s independently developed transparent fluorescent ceramic phosphor features outstanding thermal quenching resistance and high-temperature stability. Even above 200°C, it maintains high luminous efficacy and low light decay — the key material foundation for long-life kilowatt-level COB.

New Ceramics Phosphors COB High Power Density Lighting Source
  • Construction of Unique Low Thermal Resistance Channel
  • Solving the Problem of High-power COB Heat Removal
  • High Temperature Resistance Alleviate Light Decay
  • Innovative Packaging Achieves High Power Reliability
New ceramics phosphor COB ceramic substrate SMT light source 2-5W
New ceramics phosphor COB ceramic substrate SMT light source 3-8W
New ceramics phosphor COB high power density light source 30-80W
New ceramics phosphor COB high power density light source 100-200W
New ceramics phosphor COB high power density light source 200-400W
New ceramics phosphor COB high power density light source 400-2000W

1000W-class COB Packaging Technology

KWCOB overcomes the limitations of conventional COB packaging with high-power-density, low-thermal-resistance technology and an innovative independent phosphor-conversion heat-extraction channel. This design effectively reduces junction temperature and enhances long-term reliability. The technology is fully protected by independent intellectual property.

Key Advantages

  • High power density enabling single-source kilowatt-level output
  • Independent phosphor-conversion heat-extraction channel that significantly lowers thermal resistance
  • Fully independent IP, avoiding risks of public-mold homogenization
  • Complete power range from 2W to 2000W, covering all airport scenarios from airfield guidance to apron lighting

Traditional phosphor glue packaged COB light source

New ceramics phosphor COB high power density light source

Jointly developed the world’s first 2000W light source aging test system – LM-80
8,000 W installed chamber capacity — rated to test a single source up to 2,000 W
  • 2015 KWCOB invented kilowatt-class COB packaging
  • 2016 Supplied the 600 W ageing chamber concept to BACL (USA)
  • 2017 First-generation 600 W source — 10,000 h logged at Tc 105 °C
  • 2021 Ø33 mm platform established — 120 W qualified, 6,000 h at Tc 85 °C
  • 2023 Co-developed the new-generation ageing chamber — 8,000 W installed, rated for a single source up to 2,000 W
  • 2025 Same Ø33 mm platform extended to 300 W
  • 2026 300 W source entered the ageing chamber

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Deep Anti-Glare:UGR < 19, controlled across the whole ceiling. A single Ø33 mm light-emitting surface gives one optical path to manage — deep anti-glare without giving up output, in terminal halls and public spaces.

Full Cutoff:ULOR = 0, zero uplight. No glare to the control tower, no sky glow, no interference with approach-light signals — dark-sky-friendly and ICAO-compliant for aprons and landside.

Above 100 W, nobody publishes long-term data. We do.

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